Case Study: Custom Explosion-Proof Reactor System for Exothermic Reactions for a Singapore Customer

Table of Contents

Customer Background

The customer is the R&D department of a global leading manufacturer of surface treatment chemicals based in Singapore. They required a customized reactor system for exothermic reaction research.

Customer Requirements

The system needed to provide enhanced safety, precise liquid feeding, and automated process control. Key requirements included:

  • Explosion-proof system design
  • Two peristaltic pumps for chemical dosing and liquid feeding
  • Siemens PLC for automatic control
  • Automatic process monitoring and data recording

Our Customized Solution

Based on the customer’s application requirements, ZYLAB developed a custom explosion-proof reactor system for exothermic reactions.

Siemens PLC control system
Siemens PLC control system
10L Explosion-Proof Glass Reactor

The system integrates two peristaltic pumps for controlled liquid feeding and a Siemens PLC control system for automated operation and process data recording. The complete system was customized to meet the customer’s specific R&D workflow and safety requirements.

Project Result

The customized reactor system provides the customer with a safe, automated, and reliable solution for exothermic reaction research, improving process control, feeding accuracy, and data traceability.

This project demonstrates ZYLAB’s capability to provide custom laboratory reactor systems and automated chemical process solutions for demanding R&D applications.

Looking for a Custom Reactor Solution?

ZYLAB provides customized laboratory and pilot-scale equipment for a wide range of chemical R&D applications. Whether your project requires explosion-proof design, automated liquid feeding, PLC control, process monitoring, or data recording, our team can develop a system based on your specific process requirements.

Contact us to discuss your custom reactor system and laboratory process equipment requirements.

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