Supplying High-Performance Ceramic Setter Plates to Turkey’s Leading Aerospace Company TEI

Table of Contents

Blog Content

At ZYLAB, we are proud to support leading global enterprises with advanced ceramic materials. Recently, we successfully delivered a batch of high-purity alumina ceramic setter plates to TUSAŞ Engine Industries Inc. (TEI), Turkey’s leading aerospace engine manufacturer.

About the Client – TEI

TEI (TUSAŞ Engine Industries Inc.) is a globally recognized company specializing in the design, production, and maintenance of aircraft engines and gas turbines. With extensive experience in precision engineering, TEI requires materials that can withstand high-temperature, high-load, and critical tolerance conditions — especially during thermal treatments and sintering of aerospace components.

TUSAS Engine Industries

 Project Requirement

TEI required ceramic setter plates to support their component sintering process inside high-temperature furnaces. Their key requirements included:

  • Excellent flatness and dimensional stability
  • High resistance to thermal shock
  • No deformation at temperatures exceeding 1600°C
  • Compatibility with a vacuum or controlled atmosphere environment

ZYLAB’s Solution

To meet TEI’s needs, ZYLAB supplied custom-sized alumina ceramic setter plates with the following features:

  • Material: more than 99% high-purity Al₂O₃
  • Max Working Temperature: Up to 1700°C
  • Precision Machining: ±0.2 mm tolerance, surface-ground
  • Excellent Thermal Shock Resistance: Ideal for rapid heating and cooling cycles
  • Dense & Smooth Surface: Reduces adhesion during sintering

All plates were carefully packaged in anti-friction and anti-breakage layers to ensure safe international transit.

Application Scenario

These ceramic setter plates are being used for:

  • High-temperature sintering of precision ceramic and metallic components
  • Support structures in box furnaces and vacuum furnaces
  • Heat treatment steps in turbine blade and engine part manufacturing
  • Applications requiring flat, stable, non-reactive surfaces at elevated temperatures

Why Choose ZYLAB?

  • Expertise in High-Temperature Field
    Over a decade of experience supplying advanced furnaces and ceramic components to aerospace, electronics, and materials science industries.
  • Customization for Demanding Applications
    Precision machining available for sizes, thickness, flatness, and tolerance control, tailored to each client’s specific furnace and process requirements.
  • Reliable Global Logistics
    Professional export packaging and door-to-door delivery ensure your products arrive safely and on time, anywhere in the world.
  • Trusted by Industry Leaders
    Proven track record supplying world-class organizations, including TEI, with consistent product quality and responsive technical support.

Need Custom Ceramic Setter Plates for Your High-Temp Process?

Contact ZYLAB today to discuss your technical requirements. Whether it’s for aerospace, metallurgy, or advanced ceramics research research or production, we offer precision-engineered ceramic components tailored to your application.

Get In Touch

Fill out the form below — free quote and professional suggestion will be sent for reference very soon!