1200°C High-Temperature Debinding and Sintering Furnace

Box Furnace with Exhaust Gas Treatment for Debinding and Sintering

High-Temperature Debinding and Sintering Furnace with Tail Gas Purification Unit

The ZYLAB Debinding and Sintering Furnace is specially designed for the thermal treatment of materials that release harmful substances—such as tar, grease, and volatile organic compounds—during the debinding or sintering process. Traditional exhaust systems often face clogging issues due to condensation in chimneys. This innovative box furnace features a high-efficiency tail gas treatment system that eliminates pollutants and ensures smooth and safe exhaust discharge.

Description
SPECIFICATIONS

ZYLAB High-Temperature Debinding and Sintering Furnace

Introduction

Key Features

1. Five-Sided Heating Design

Uniform Heating Performance: Heating elements are embedded on the front, back, left, right, and bottom surfaces to deliver exceptionally uniform heat distribution, minimizing temperature gradients throughout the chamber.
High-Performance Heating Elements: Equipped with premium MoSi₂ (molybdenum disilicide) or resistance wire heating elements, the furnace achieves stable and efficient heating at temperatures up to 1200°C.

2. Precision Temperature Control

Advanced PID Control System: An intelligent PID controller ensures accurate and stable temperature regulation throughout the process.
High-Accuracy Temperature Sensors: Built-in precision thermocouples monitor real-time temperature changes, maintaining optimal thermal conditions.

3. High-Temperature Resistant Materials

Durable Chamber Lining: The furnace chamber is made of high-purity alumina fiber, offering excellent thermal insulation, chemical stability, and long service life at elevated temperatures.
Multilayer Insulation Design: Engineered with multiple refractory layers to reduce heat loss and increase energy efficiency.

4. Intelligent Automation

Programmable Operation: Users can easily program heating curves, holding times, and cooling rates via a user-friendly touchscreen or computer interface.
Data Logging and Analysis: Automatic recording of key process parameters for easy tracking, quality assurance, and future optimization.
Remote Monitoring: Optional network connectivity enables real-time remote monitoring and maintenance.

5. Integrated Exhaust Gas Treatment System (Secondary Heating Chamber)

Secondary Heating Chamber: A dedicated second-stage heating zone increases the exhaust gas temperature to break down hazardous components into harmless byproducts.
Efficient Pollutant Removal: The high-temperature treatment system ensures thorough decomposition or combustion of toxic gases, reducing environmental impact and preventing pipeline condensation or clogging.

6. Atmosphere Compatibility

Air or Controlled Atmosphere Operation: The furnace chamber supports the introduction of ambient air or controlled atmosphere gases (e.g., nitrogen, argon, hydrogen mixtures) to accommodate specific debinding and sintering requirements.
Enhanced Process Control: Atmosphere injection capability allows users to tailor the thermal environment to improve material properties, reduce oxidation, or enable specific chemical reactions during heat treatment.
Optional Gas Inlet and Flow Control System: Available with customizable gas inlet ports and precision mass flow controllers for accurate atmosphere regulation.

Applications of Debinding and Sintering Furnace

Metal Injection Molding (MIM): Thermal debinding and sintering of MIM components to remove binders and densify metal parts.
Ceramic Injection Molding (CIM): Controlled heating for binder removal and high-temperature sintering of ceramic components.
Additive Manufacturing Post-Processing: Debinding and sintering of 3D-printed metal or ceramic parts produced via binder jetting or extrusion-based techniques.
Catalyst and Powder Metallurgy R&D: Thermal treatment of powder materials under controlled atmospheres for property enhancement.
Electronic Components Fabrication: Heat treatment of ceramic substrates, insulating parts, or ferrites used in electronics.
Functional Material Processing: Sintering of porous ceramics, technical ceramics, and other advanced functional materials requiring precise thermal profiles and clean gas environments.

Technical Specifications of Debinding and Sintering Furnace

Model	M1200-40(with Tail Gas Purification Unit)
Power Supply	380V, 50Hz
Rated Power	12 kW
Heating Zones	Single zone, single control
Temperature Control Accuracy	±1°C
Heating Element	Alloy resistance wire
Thermocouple Type	K-type, φ1×250 mm
Maximum Temperature	1200°C
Continuous Operating Temp	1150°C
Recommended Heating Rate	≤10°C/min
Chamber Dimensions (L×H×D)	Box Furnace: 400 × 400 × 400 mm
Secondary Chamber Size	Tube Furnace: φ80 × 100 mm
Float Flow Meter Range	0.5 – 5 L/min
Digital Differential Pressure Gauge	-30 to +30 Pa
Overall Dimensions (L×H×D)	953 × 1550 × 855 mm
Net Weight	Approx. 260 kg
Control System		Sintering Curve Programming: Dynamic display of temperature curves; supports storing and editing multiple programmable sintering profiles. Scheduled Operation: Enables fully automated, unattended sintering based on preset programs. Real-Time Data Monitoring & Logging: Displays and records voltage, power, and temperature data; data export supported for paperless documentation. Remote Monitoring: Supports real-time remote operation and equipment status viewing via network. Temperature Calibration: Automatically applies non-linear correction between the control temperature and actual sample temperature throughout the process.
Warranty & Support	18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support.