Box Furnace Pyrolysis Solution for High-Quality Biochar Research

ZYLAB 12L Box Furnace Pyrolysis Solution

Introduction

The ZYLAB Box Furnace Pyrolysis Solution is an advanced thermal processing system designed for high-quality biochar research, biomass pyrolysis, and controlled atmosphere heat treatment applications.

This integrated solution combines a 12L high-performance muffle furnace with a customized closed atmosphere protective box, enabling precise temperature control and oxygen-limited environments—critical for producing consistent, high-purity biochar.

It is widely used in environmental research, carbon materials development, agricultural waste recycling, and biomass energy studies.

Core Advantages for Biochar Pyrolysis

• Oxygen-Controlled Pyrolysis Environment
  The customized sealed atmosphere box creates a low-oxygen or inert environment, preventing combustion and ensuring stable carbonization.
• Consistent Biochar Quality
  Uniform heating and controlled gas conditions ensure repeatable experimental results and high carbon yield.
• Flexible Atmosphere Configuration
  Compatible with inert gases such as N₂, Ar, or other protective gases for advanced research applications.
• Customizable Design
  The size of the atmosphere protection box can be customized according to the furnace chamber volume and specific experimental requirements.

Key Features

1. Optimized Chamber Capacity

• 12L internal chamber
• Suitable for batch processing of biomass samples or bulk materials

2. High-Temperature Performance

• Maximum temperature: 1200°C
• Recommended working range: RT – 1100°C
• Ideal for biochar production, carbonization, and thermal decomposition

3. Smart Touchscreen Control System

• 7-inch color touchscreen interface
• Real-time process monitoring
• Stores multiple heating programs for repeat experiments

4. 30-Segment Programmable Heating

• Fully automated temperature control
• Precise ramping, holding, and cooling stages
• Ensures accurate pyrolysis curves

5. High-Efficiency Ceramic Fiber Insulation

• Rapid heating rates
• Excellent thermal uniformity
• Reduced energy consumption

6. Integrated Exhaust System

• Top-mounted exhaust chimney
• Suitable for volatile gas release during pyrolysis
• Can be connected to external gas treatment systems

7. Double-Layer Safety Structure

• Steel double-shell design with cooling fan
• Outer surface temperature ≤ 50°C
• Enhanced operator safety

8. Energy-Efficient & Compact Design

• Low power consumption
• Space-saving structure
• Ideal for laboratories and pilot-scale research

Customized Closed Atmosphere Protective Box

1. Controlled Atmosphere Processing

• Creates a sealed reaction chamber inside the furnace
• Enables oxygen-free or low-oxygen pyrolysis conditions

2. Oxidation & Contamination Prevention

• Protects samples from:
  • Oxidation
  • External contamination
  • Undesired side reactions

3. Flexible Customization

• Available in different sizes and configurations

Technical Specifications of Box Furnace Pyrolysis Solution

Model	M1200-20
Working voltage	AC 208 – 240V, 50/60 Hz (according to requirement)
Max. Power	4KW
Maximum Temperature	1200°C (for ≤1 hour)
Continuous Working Temp	1100°C (continuous)
Max Heating Rate	≤20°C/min
Chamber Size	200 × 200 × 300 mm
Overall Dimensions	650 (W) × 520 (H) × 600 (D) mm
Temperature Controller		Color touchscreen with intuitive GUI (English/Chinese switchable). Embedded OS with smart HMI. Non-linear temperature calibration. Stores up to 15 programs, 30 segments per program. Safety features: over-temp alarm, thermocouple break alert, leakage protection.
Temperature Accuracy	±1°C
Heating Element		Mo-doped Fe-Cr-Al alloy heating wire
Atmosphere Protection Box		Designed to create a controlled atmosphere inside the chamber. Prevents oxidation, contamination, and undesired reactions during heating. Customizable sizes available.
Net Weight	60 kg
Safety Notice	Do not open the chamber if internal temp ≥300°C to avoid injury. Small cracks in chamber due to use are normal and do not affect performance.
Warranty & Support	18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support.

Typical Applications

• Biochar production and optimization
• Biomass pyrolysis research
• Carbon material development
• Agricultural waste recycling studies
• Environmental and soil remediation research
• Thermal decomposition experiments

Why Choose ZYLAB Pyrolysis Solution?

• Integrated furnace + atmosphere system
• Proven temperature stability and uniformity
• Custom engineering support for research needs
• Designed for repeatability, safety, and efficiency

For More Content

Please read our blog: Box Furnace Pyrolysis Solution for High-Quality Biochar Production

How to Produce High-Quality Biochar Using a Muffle Furnace: A Detailed Guide

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