Lab Debinding Furnace with Exhaust Treatment System（afterburner and exhaust fan）

ZYLAB 64L Lab Debinding Furnace with Exhaust Treatment System

Introduction 

The Lab Debinding Furnace with Exhaust Treatment System from ZYLAB is a high-performance thermal processing solution specifically designed for debinding and sintering applications involving organic binders and volatile substances.

This advanced system integrates a high-temperature afterburner (secondary combustion chamber) and an industrial exhaust fan, enabling effective treatment of VOCs (volatile organic compounds), tar, grease, and binder residues generated during thermal debinding.

By combining clean exhaust treatment, precise temperature control, and uniform heating technology, this furnace ensures both environmental compliance and high-quality material processing, making it an ideal choice for laboratories, research institutes, and advanced manufacturing environments.

Key Features

1. Integrated Afterburner & Exhaust Treatment System

• Built-in secondary combustion chamber (afterburner) for high-temperature oxidation of harmful gases
• Efficient removal of VOCs, tar, grease, and organic residues
• Equipped with a powerful exhaust fan for rapid gas discharge
• Prevents pipeline blockage and ensures safe, clean emissions

2. Five-Sided Uniform Heating Design

• Heating elements distributed on front, rear, left, right, and bottom surfaces
• Delivers excellent temperature uniformity across the chamber
• Ensures consistent debinding and sintering results

3. High-Precision Temperature Control

• Advanced PID control system with ±1°C accuracy
• Supports multi-step programmable heating profiles
• Real-time monitoring via high-quality thermocouple feedback

4. Smart Touchscreen Control System

• 7-inch intelligent touchscreen interface
• Fully automatic operation with real-time data display
• User-friendly programming and process monitoring

5. High-Efficiency Thermal Insulation

• High-purity alumina fiber insulation lining
• Minimizes heat loss and improves energy efficiency
• Ensures excellent thermal stability and durability

6. Atmosphere Compatibility

• Supports operation in air, nitrogen (N₂), or argon (Ar)
• Optional gas flow control system for precise atmosphere regulation
• Suitable for sensitive material processing environments

Applications of Lab Debinding Furnace

• Ceramic Injection Molding (CIM) debinding
• Additive Manufacturing (3D Printing) post-processing
• Powder metallurgy debinding and sintering
• Advanced ceramic green body processing
• Binder removal for composite materials
• Research and development laboratories

Technical Specifications of 64L Lab Debinding Furnace

Model	M1200-40(with Exhaust Gas Treatment Unit)
Power Supply	380V, 50Hz
Rated Power	12 kW
Heating Zones	Single zone, single control
Temperature Control Accuracy	±1°C
Heating Element	Alloy resistance wire
Thermocouple Type	K-type, φ1×250 mm
Maximum Temperature	1200°C
Continuous Operating Temp	1150°C
Recommended Heating Rate	≤10°C/min
Chamber Dimensions (L×H×D)	Box Furnace: 400 × 400 × 400 mm
Secondary Chamber Size	Tube Furnace: φ80 × 100 mm
Float Flow Meter Range	0.5 – 5 L/min
Digital Differential Pressure Gauge	-30 to +30 Pa
Overall Dimensions (L×H×D)	953 × 1550 × 855 mm
Net Weight	Approx. 260 kg
Control System		Sintering Curve Programming: Dynamic display of temperature curves; supports storing and editing multiple programmable sintering profiles. Scheduled Operation: Enables fully automated, unattended sintering based on preset programs. Real-Time Data Monitoring & Logging: Displays and records voltage, power, and temperature data; data export supported for paperless documentation. Remote Monitoring: Supports real-time remote operation and equipment status viewing via network.  Temperature Calibration: Automatically applies non-linear correction between the control temperature and actual sample temperature throughout the process.
Warranty & Support	18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support.

Why Choose ZYLAB?

• Expert in high-temperature furnace solutions

• Customizable features for specific application needs

• Integrated environmental protection design

• Trusted by research labs and industrial R&D teams worldwide

For More Content

Please read our blog: What Is the Afterburn on a Furnace?

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