Box Furnace with Exhaust Gas Treatment for Debinding and Sintering

Debinding and Sintering Box Furnace with Exhaust Gas Treatment

Box Furnace with Exhaust Gas Treatment for Debinding and Sintering

The ZYLAB Box Furnace with Exhaust Gas Treatment is engineered for applications requiring precise thermal debinding and sintering while ensuring clean and safe emission control. This furnace is specifically designed to handle toxic or hazardous gases—such as tar, grease, and VOCs—released during the heating process. With a built-in secondary combustion chamber and customizable atmosphere control, the system guarantees both material quality and environmental safety.

Description
SPECIFICATIONS

ZYLAB Box Furnace with Exhaust Gas Treatment

Introduction

This advanced solution is ideal for industries like metal injection molding (MIM), ceramic injection molding (CIM), and additive manufacturing, where effective binder removal and sintering are critical.

Key Features of Box Furnace with Exhaust Gas Treatment

1. Integrated Exhaust Gas Treatment System

Equipped with a secondary high-temperature combustion chamber to further heat and decompose hazardous gases.
Effectively removes tar, organic compounds, and condensable particles before emission.
Prevents chimney blockage and environmental pollution by ensuring clean gas discharge.

2. Five-Sided Uniform Heating

Heating elements positioned on front, back, left, right, and bottom surfaces.
Ensures uniform temperature distribution across the entire furnace chamber.
Reduces thermal gradients, improving sintering consistency and part quality.

3. Precise Temperature Control

Advanced PID controller with ±1°C accuracy for stable thermal profiles.
Equipped with K-type thermocouple for real-time temperature feedback.
Programmable heating curves for fully automated sintering processes.

4. Intelligent Control System

Touchscreen or computer interface for easy setup of temperature, timing, and gas flow.
Supports multi-step process programming, data logging, and USB/exportable reporting.
Remote monitoring via network for off-site supervision and diagnostics.
Auto-calibration between control temperature and sample temperature during sintering.

5. High-Temperature Resistant Construction

Chamber lined with high-purity alumina fiber, providing excellent insulation and long service life.
Multilayer refractory structure reduces heat loss and boosts energy efficiency.

6. Atmosphere Gas Compatibility

Supports operation in ambient air or controlled atmospheres (e.g., nitrogen, argon).
Optional gas inlet and flow control system for precise atmosphere regulation.
Ideal for processes requiring oxygen-free environments or specific gas reactions.

Applications of Box Furnace with Exhaust Gas Treatment

Metal Injection Molding (MIM) – Binder removal and sintering of metal components.
Ceramic Injection Molding (CIM) – Controlled debinding and high-temperature sintering of ceramic parts.
Additive Manufacturing – Post-processing of binder-based 3D printed metal or ceramic parts.
Powder Metallurgy & Research – Sintering and thermal treatment under clean and repeatable conditions.
Functional Materials – Heat treatment of ferrites, catalysts, and technical ceramics.

Technical Specifications of Box Furnace with Exhaust Gas Treatment

Model	M1200-40(with Exhaust Gas Treatment Unit)
Power Supply	380V, 50Hz
Rated Power	12 kW
Heating Zones	Single zone, single control
Temperature Control Accuracy	±1°C
Heating Element	Alloy resistance wire
Thermocouple Type	K-type, φ1×250 mm
Maximum Temperature	1200°C
Continuous Operating Temp	1150°C
Recommended Heating Rate	≤10°C/min
Chamber Dimensions (L×H×D)	Box Furnace: 400 × 400 × 400 mm
Secondary Chamber Size	Tube Furnace: φ80 × 100 mm
Float Flow Meter Range	0.5 – 5 L/min
Digital Differential Pressure Gauge	-30 to +30 Pa
Overall Dimensions (L×H×D)	953 × 1550 × 855 mm
Net Weight	Approx. 260 kg
Control System		Sintering Curve Programming: Dynamic display of temperature curves; supports storing and editing multiple programmable sintering profiles. Scheduled Operation: Enables fully automated, unattended sintering based on preset programs. Real-Time Data Monitoring & Logging: Displays and records voltage, power, and temperature data; data export supported for paperless documentation. Remote Monitoring: Supports real-time remote operation and equipment status viewing via network. Temperature Calibration: Automatically applies non-linear correction between the control temperature and actual sample temperature throughout the process.
Warranty & Support	18 months(not including consumable parts, such as heating elements, thermocouple), lifetime support.